Development of Muffin Formulations with Low Phenylalanine Content

Research article
DOI:
https://doi.org/10.23649/JAE.2024.42.2
Issue: № 2 (42), 2024
Suggested:
13.11.2023
Accepted:
30.01.2024
Published:
19.02.2024
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Abstract

Human quality of life is not least determined by nutrition. Therefore, scientists and practical workers face a problem to create specialized products for people suffering from various diseases, including genetic ones. This paper presents the experience gained by the scientists of the Higher School of Biotechnology and Food Production, Peter the Great Polytechnic University, in developing a technology for producing low-protein muffins for patients with phenylketonuria. Wheat flour formulation served as the control sample. In the formulations developed, wheat flour was replaced by rice flour. Banana puree and orange juice (20% of the total weight each); sodium pyrophosphate (E450) and sodium hydrogen carbonate (E500) in quantities not exceeding 1% of the semi-finished product weight were used to improve the structural and mechanical properties of the product, upgrade the quality of the finished product and its biological value. Several product formulations were developed with different ratios of rice flour and corn starch. The optimal sample in terms of phenylalanine amount and organoleptic characteristics was found to be the one with the ratio of rice flour to corn starch 1:1. The phenylalanine content in this sample was 7.5 times lower compared to the control sample.

1. Introduction

Scientists in the Russian Federation pay great attention to the development of special nutrition for people suffering from various genetic and alimentary-dependent diseases. The authors of the article developed products and dishes for specialized nutrition

, worked on the creation of products and dishes of increased biological value
,
, studied Russian cuisine from the point of view of functional nutrition
,
.

At present, a part of the population in the Russian Federation has phenylketonuria. "оРPhenylketonuria is a hereditary disease caused by a deficiency in the activity of phenylalanine hydroxylase, which converts phenylalanine to tyrosine"

, resulting in the formation of toxic substances
. Excess phenylalanine and products of its metabolism lead to damage to the central nervous system up to mental retardation
. There is no therapy to treat this disease. The only precondition for normal functioning of the body is a lifelong low-protein diet
,
. Phenylketonuria severely limits food choices and consists in the inability to consume animal protein
. Researchers state that "with timely detection of the disease (neonatal screening) and subsequent treatment, symptoms of the disease are milder or absent. Nutritional therapy should be started no later than the first weeks of the child's life"
.

Methodical recommendations present a list of products recommended and prohibited in the diet of patients, and the permissible quantity of phenylalanine in the diet of children and adults

. In Russia, as in other countries, the division of products is based on the principle of traffic lights
,
,
.

In order to expand the range of protein products in the diet of patients with phenylketonuria, physicians suggest to use drug therapy

and diet
,
. The need for non-drug therapy through specialized therapeutic products is increasing
,
. Scientists of the Republic of Belarus have developed pasta, porridge mixes
,
. However, the number of products for patients with phenylketonuria does not differ in a wide range, including there are no flour confectionery products.

The study objective was to select raw materials and develop a formulation for a low-protein flour confectionery product, which can be recommended for the nutrition of patients with phenylketonuria.

2. Study methods and principles

The objects of the study were:

- muffins produced according to the traditional formulation based on wheat flour (control sample);

- muffins for special nutrition, produced on the basis of mixtures of rice flour and corn starch in different ratios.

The following raw materials were used in the production of muffins cooked according to traditional and developed formulations: straight white wheat flour, rice flour, corn starch, sugar sand, melange, vegetable oil, orange juice, banana puree, sodium hydrogen carbonate raising agent. Muffin cooking technology: pre-prepared raw materials were combined with fruit puree, orange juice and vegetable oil and kneaded to a smooth emulsion with a Braun MQ 535 blender. The products were molded in silicone baking molds. They were baked in an Electrolux EZB52410AW convection oven at 180°C for 25 minutes. The finished products were cooled for 15-20 minutes at 18-20°C.

Study methods: moisture content was determined by drying method according to GOST 5900-2014

, alkalinity was assessed by titration method according to GOST 5898-87
. The density index and the water absorption index are according to GOST 15810-2014
. The vitamins and minerals content, energy value were determined by calculation methods. Phenylalanine content was determined according to the "PKU Diet" program
.

3. Results and discussion

When selecting raw materials for patients with phenylketonuria, special attention should be paid to the phenylalanine content in them. Methodological manuals on nutritional management for patients in this group indicate that "the recommended ratios of the main nutrients in foods are set differently depending on the age groups of patients"

. The permissible daily phenylalanine quantity for children over 6 years of age is 15-10 mg/kg body weight
, the range of phenylalanine consumption is 290-1,200 mg/day for men over 19 years of age and 220-700 mg/day for women over 19 years of age
. The paper analyzes the objects of research. Corn and rice flour, corn and rice starch are permitted products for patients with phenylketonuria
. Ayrumyan V.Yu. et al. refer rice flour to dietary products
, and the Ministry of Health of the Russian Federation recommends the use of corn starch to create low-protein products
. The phenylalanine content in 100 grams of these products ranges from 19 mg to 380 mg in corn flour
. It is impossible to completely eliminate phenylalanine from raw materials, because protein is an important component that determines the structural and mechanical properties of flour products
. Table 1 shows the ratio of the main components of the formulation in the studied samples.

Table 1 - Ratio of components in samples

Components of the mixture

Quantity, %

sample 1

sample 2

sample 3

Rice flour

100

70

50

Corn starch

-

30

50

It was found (Based on a comparison of water density and absorption indicators for products with different ratios of rice flour and corn starch) that corn starch in the amount of up to 50% relative to rice flour could be used without deterioration of quality of the finished products. The recipe of the cupcake of sample 3 is shown in the table 2.

Table 2 - Cupcake recipe

Products

Mass fraction of dry substances, %

Consumption of products per 100 pieces of finished products, g

in kind

in dry substances

Rice flour

88,00

1580

1390,4

Corn starch

87,00

1580

1374,6

Sugar

99,85

1765

1762,4

Orange juice

13,00

1860

241,8

Banana puree

26,00

1860

483,6

Vegetable oil

99,99

555

554,9

Baking powder

95,00

90

85,5

Total

-

9290

5893,2

Exit

74,3

7500

5569,1

Humidity 25,7 ± 2,0%

 -

Note: sample 3

Nutritional and energy values of products are presented in the table 3.

Table 3 - Nutritional and energy value of muffins

Name

Proteins, g

Fats, g

Carbohydrates, g

Energy value, kcal

Control sample

4.0

8.0

40.5

250

Sample 1

2.3

7.1

40.0

231

Sample 2

1.5

7.0

39.5

227

Sample 3

1.1

6.9

38.0

218

Experimental formulations used gluten-free flour. Banana puree and orange juice (20% of the total weight each); sodium pyrophosphate (E450) and sodium hydrogen carbonate (E500) in quantities not exceeding 1% of the semi-finished product weight were used to improve the properties of the dough, to upgrade the quality of the finished product and its biological value. The choice of banana puree and orange juice for use in the formulation is justified by the fact that the diet of patients with phenylketonuria is characterized by a deficiency of vitamins and mineral elements, which must be compensated

. The addition of these ingredients reduced the amount of sugar in the formulation and decreased the caloric value from 250 to 218 kilocalories per 100 grams of finished product. In addition, banana puree is a structure-forming agent due to pectin substances. The third sample was not inferior to the control in taste, color, texture, and odor, while the parameter "appearance" was lower than the control by only 0.5 points. The phenylalanine content in the control sample was 434 mg/100 g of the finished product, in the developed products it was as follows: No. 1 – 99, No. 2 – 75, No. 3 – 56.5 mg/100 g of the finished product. In the third sample, the phenylalanine content was 7.5 times lower as compared to the control sample.

According to the study results, it was concluded that the optimal formulation for the production of low-protein muffins was formulation number three. The products obtained according to this formulation have good organoleptic characteristics, low phenylalanine and carbohydrate content. Physico-chemical parameters of the muffin with low protein and phenylalanine content: moisture content – 21.98±0.84%, alkalinity – 0.310±0.03 deg. The developed product does not differ from the control version in appearance and organoleptic characteristics.

4. Conclusion

Attention should be paid to the choice of raw materials in the production of specialized products for patients with phenylketonuria. The use of wheat flour for people with this disease is limited. In the developed products, wheat flour was replaced by rice flour and corn starch. Analysis of quality characteristics of the developed products showed that the experimental samples were not inferior to the control by organoleptic and physico-chemical parameters, met the standards for the phenylalanine content allowed in the diet of patients of this category. The quantity of phenylalanine in the developed product is 56.5 mg/100 g of the finished product, which is 7.5 times less than that in the muffin made using wheat flour.

The developed product has low content of protein (1.1 g/100 g) and phenylalanine (56.5 mg/100 g), expanding the range of products for patients with phenylketonuria, which contributes to improving their quality of life.

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